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FLEXURAL BENDING FATIGUE TESTING OF METAL INJECTION MOLDED MATERIALS

ABSTRACT

This report describes the method used by FloMet LLC for obtaining fatigue data on metal injection molded (MIM) parts. A sheet metal type molded specimen is used and tested in the reverse bending mode to failure at a variety of loads between the yield point and the endurance limit. A curve of stress vs. number of cycles is plotted on log paper out to 10 million cycles to generate an S/N curve for the material. The endurance limit is compared with the ultimate tensile strength obtained from small MIMA test bars. The endurance limit of as-molded and sintered surfaces is tested without requiring machining of the specimens except for drilling of the mounting holes.

FATIGUE PROPERTIES OF MIM Fe-7% Ni AND 17-4PH

ABSTRACT

A Flexural bending fatigue specimen to test metal injection molding (MIM) alloys is proposed. Two alloys, 17-4PH stainless steel and Fe-7% Ni, are processed into fatigue and tensile specimens. S/N curves are generated and compared to relevant mechanical properties.

FATIGUE STRENGTH OF CASE HARDENED MIM Fe-7% Ni Alloy

ABSTRACT

The endurance limit for a case hardened 7% nickel-iron alloy was measured using a flexural bending fatigue specimen. The case hardened alloy had an endurance limit that was almost three times higher than that obtained from the same alloy in the fully hardened condition.

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